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This page explains what CubeSat burn wires are, some common methods and materials to implement them, and then how to use the PyCubed burn wire circuits and helper function.


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What is A Burn Wire?


The concept of a burn wire (as a deployment mechanism) is simple:

Tie a deployable down with fishing line using a loop of nichrome wire as the tie-off location on the spacecraft. When it's time to deploy, heat the nichrome wire → melt the fishing line → deploy the panel/antenna/etc..

PyCubed Burn Wires


PyCubed mainboard has two independent burn wire circuits:

See the mainboard schematic for specific details on the burn wire circuits and their respective component choices

See the mainboard schematic for specific details on the burn wire circuits and their respective component choices

Nichrome wire is commonly used as a heating element (in many applications) since it has a high melting point and low oxidation rate. The PyCubed burn wire scheme is designed to use a piece of nichrome wire (or other resistive heating element) to complete the circuit between the burn wire output (BURN1 or BURN2) and ground.

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Common Pitfalls of Nichrome Wire Burn Wires


  1. Inconsistent burn times between boards
  2. Nichrome wire breaking
  3. Power system fails when attempting to burn